Rail Welding

High speed railway networks support Japanese society as fast and reliable transportation.
JFE Technos has been supporting its expansion by rail welding for more than half a century.

Rail welding technology supports the safe and stable transportation of railways.

JFE Technos develops welding equipment that meets the needs of customers based on its experience in actual rail welding works.

[Gas Pressure Welding Method]

[Gas Pressure Welding Method]
Gas pressure welding is a method for pressure welding and joining sections using an oxy-acetylene flame while applying a constant pressure.

[Enclosed Arc Welding Method]

[Enclosed Arc Welding Method]
Method of arc welding in multi-layer form using welding rods with the joint enclosed by water-cooled copper blocks.

[Flash-Butt Welding Method]

[Flash-Butt Welding Method]
Flash-Butt Welding is a method of joining rails by heating two rail ends with an arc due to high current and by pressing them together with high force without filler metal.

[Alumino-thermic Welding Method]

[Alumino-thermic Welding Method]
Method of joining (rails) by enclosing the joint in a mold and pouring the molten steel obtained from the oxidation reaction of aluminum.

Construction of Shinkansen Lines (High Speed Rail)

JFE Technos has supported the stable bullet train operation with rail welding in all Shinkansen line constructions, beginning with the Tokaido Shinkansen, which was the first high speed railway in the world.

[Outline of Work]

Ordering party
Japan Railway Construction, Transport and Technology Agency
Construction section
Awara City, Fukui Pref. to Tsuruga City, Fukui Pref. (approx. 84 km)
Number of welds
Gas pressure welding: 7,900
Flash-butt welding: 1,482
Enclosed arc welding: 827

Construction Record (in order of construction)

Tokaido Shinkansen, Sanyo Shinkansen,
Tohoku Shinkansen, Joetsu Shinkansen,
Yamagata Shinkansen, Akita Shinkansen,
Kyushu Shinkansen, Hokuriku Shinkansen,
Hokkaido Shinkansen

Development of Rail Welding Equipment

Based on our experience in rail welding work, JFE Technos develops and manufactures welding equipment focusing on easy actual use. We support use not only in Japan, but also overseas, by customizing welding equipment to meet the customer’s needs.

Long Rail Welding System Used in Shinkansen Construction Work;

  • ・Long rails are indispensable in modern railways.
  • ・Flash-butt welding machine and Cold straightening machine are installed in the fabrication line.
  • ・Realizes “Shinkansen quality” high accuracy and strength with excellent welding efficiency.
  • ・Compact and lightweight, and can also be used in welding at site temporary fabrication shop with simple installation and adjustment.

JFW-V3 Portable Rail Flash-Butt Welding Machine

JFW-V3 Portable Rail Flash-Butt Welding Machine

CSM-V1 Cold Straightening Machine

CSM-V1 Cold Straightening Machine

User-friendly gas pressure rail welder

  • ・For easy to use at construction sites, complex gas flow rate adjustments and hydraulic operation during pressure welding have been automated.
  • ・Gas pressure welding with high accuracy and reproducibility is possible, and welding records can be obtained automatically.
  • ・Also supports tension gas pressure welding (option).
  • ・Supports safe, secure railways with stable quality and high welding reliability.

JGP-N1 Gas Pressure Rail Welder

JGP-N1 Gas Pressure Rail Welder

Electronic gas flow controller

Electronic gas flow controller

For more information

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